The manufacturing environment can be hard on equipment, and pumps are no exception. This was the scenario at a custom metal manufacturing facility in the Northeast where the pumps were failing repeatedly. After numerous work stoppages and costly replacement expenditures, the manufacturer finally turned to Midway Industrial Supply for help finding a solution to the ongoing problem.
Midway Senior Account Manager Lenny Klein was tasked with finding a solution. He took it upon himself to gain a full overview of the problem — how many gallons per minute were moving through the nearly continuously running pumps, how many feet of head needed to be pumped, and the piping configuration. before recommending a BJM SK Series submersible shredder pump.
The manufacturing process in this facility primarily involves metal tooling and grinding, which in turn result in a lot of metal shavings.
Chemical Manufacturer Stops Clogs & Flooding with SKX Submersible Shredder Pumps
Authors: Kelly McCollum, Regional Manager, BJM Pumps
Based in Baton Rouge, Louisiana, Ford-Gelatt (a SunSource company) provides industrial pumping equipment and repair services to the oil and gas, power generation, and chemical process industries. Over the past 25 years, service representatives from Ford-Gelatt have supported the maintenance team working in-house at a local chemical manufacturing facility. This chemical manufacturer is the second largest producer of chemicals in the United States, and they have worked with Ford-Gelatt for over two decades to source and select pumps for a variety of applications.
When the chemical manufacturer experienced frequent clogging of their horizontal self-priming pumps, they contacted Scott Swilley, Industrial Equipment Specialist at Ford-Gelatt, to find a solution that would enable them to avoid flooding and eliminate the related clean-up costs.Read More
Dewatering is an aspect of almost all construction projects. Examples include lowering the water table prior to excavation, removing standing water or planning for rainfall. Overlooking or underestimating dewatering increases your costs and causes delays in construction.
Selecting the right construction dewatering pump can have huge implications on project success. Many construction project managers underestimate the importance of selecting the right pump. Premature pump wear or unexpected failure can significantly increase project expenses and delay project schedules.
The best pump choice for construction dewatering is a submersible pump. Some project managers use self-priming pumps because they are more portable. However, a long suction hose going into your self-priming pump causes frequent loss of prime and stalled pumps. Also, self-priming pumps tend to only dewater solids in the pit rather than remove them.Read More
Municipal wastewater applications are notorious for the difficult—sometimes bizarre—solids that make it into the flow system. These applications pose several difficulties including the presence of non-biodegradable solid waste. You’re open to the public, so you’re never sure what you’re going to encounter, from underwear to Barbie dolls! Diapers and other plastic-reinforced cloth are an especially tough non-biodegradable solid.
Don’t wait until solids build up and clog your pump. Instead, avoid downtime by using these five ways to prevent submersible pump failure:1. Use a Shredder Pump to Cut Tough Solids
Submersible solids-handling pumps are each designed for a specific function. Using the correct pump for your given application helps to prevent pump failure, unnecessary maintenance, and downtime.
Municipal wastewater solids can be very hard to break down, so submersible wastewater pumps need to be more robust.
Competing in the world of food and beverage manufacturing has evolved as new regulations, like the Food Safety and Modernization Act, entered the arena. The focus shifted from responding to contamination to preventing it. Sanitary design factors into every part of the process and on every surface of the operation, beyond food contact areas. Businesses are looking for smarter ways to comply with regulations and improve maintenance strategies. To ensure business success, process efficiency has taken center stage.
Low tolerance for contaminants has increased the use of wet cleaning techniques, including high-pressure, high-temperature wash, and the addition of acid and/or alkaline cleaning solutions. Cleaning to a microbial level, to reduce contamination hazards, now often includes ceilings, walls, and floors as well as equipment areas.
With a new eye on efficiency in every aspect of compliance, every piece of equipment, including submersible pumps, has to withstand more sanitation processes.Read More